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Thingee, How-Did-That-Happen

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MorgansRmine's Avatar
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1219 Posts
 Posted 01/14/2008  12:37 pm Show Profile   Bookmark this topic Add MorgansRmine to your friends list Get a Link to this Message Number of Subscribers


Thingee,-How-Did-That-Happen

The scratches you refer to are die polishing lines. The face of a die starts as a flat piece of metal. The devices, lincolns profile, date, motto, etc are then engraved down into the surface at varying depths. The same way you would engrave a name on a trophy or an endearment on a piece of jewellery. This leaves the surounding area, fields, as the highest point on the die. When both dies strike each other with no coin inbetween, markings or clashes from the obverse are left on the reverse die and vice versa. These clashes are then polished away leaving polish lines engraved in the fields. Since the devices are sunken down into the die, the polishing procedure skips over the device and starts again on the next field. When the next coin is struck, the pressure genarates enough heat to melt the outer surface of the coin. This molton meltal flows into the devices and cools instantly as the dies separate leaving the raised devices and polishing lines. Hope this helps.
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Jorgy's Avatar
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 Posted 01/14/2008  3:38 pm  Show Profile   Bookmark this reply Add Jorgy to your friends list Get a Link to this Reply
The only "Die" that is actually engraved is the mater hub. All other hubs and dies are made by squeezing the blank and hub together under a lot of pressure.

Edited for spelling error.
Edited by Jorgy
01/14/2008 3:43 pm
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MorgansRmine's Avatar
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 Posted 01/14/2008  5:39 pm  Show Profile   Bookmark this reply Add MorgansRmine to your friends list Get a Link to this Reply
Your right. Should have specified that somewhere in my explanation.
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foundinrolls's Avatar
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3507 Posts
 Posted 01/15/2008  12:45 am  Show Profile   Bookmark this reply Add foundinrolls to your friends list Get a Link to this Reply
There are several faults in that explanation and parts of the other, I am sorry to say.

First, the diagnosis of the lines is actually correct. This is the effect of die polishing also called die dressing. It is often done to a die after two dies clash so that a die showing clash marks can continue in service.

Just about everything else is out in the ether somewhere.

A model of the coin around 15 inches in diameter is used by placing it on a Reducing Machine (Janvier Transfer reducing Machine). Its a lathe like thing that takes the design and puts it on the end of a piece of steel with the finished piece having the design on it the same size as a coin. This is the first Master Hub.

Without going into all the metallurgy of the process, The Master Hub is used to make a Master Die. It is a hydraulic process whereby the Hub is pressed into a piece of steel to make the die.

They then reverse this. They use a Master die to create a Working Hub. They make many Working Hubs. Again, pressure is used to press the master die into the rods used as hubs.

The working hubs are then used to create working dies. Also, the shape of the tips of the rods used to create working dies are slightly conical and not flat.

OK, now you have working dies in a press that just clashed. If it is caught, a technician removes the die, dresses it, creating those minute scratches , and at a later time loads it back into the press.

Some of the coins will show the scratches. It is simply the immense pressure of the strikes that cause the lines to show up on coins as they are marks on the die. Eventually the pressure of subsequent strikes will obliterate the lines after awhile. Heat and molten metal plays no part in this.

Thanks,
Bill

Edited by foundinrolls
01/15/2008 12:48 am
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Metalman's Avatar
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 Posted 01/15/2008  02:31 am  Show Profile   Bookmark this reply Add Metalman to your friends list Get a Link to this Reply
The minting process does not have to be a mystery .

http://www.usmint.gov/mint_tours/in...tion=vtShell
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thingee's Avatar
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2177 Posts
 Posted 01/15/2008  9:17 pm  Show Profile   Bookmark this reply Add thingee to your friends list Get a Link to this Reply
Thanks for the thread MorgansRmine. I think I've got it now thanks to the posters!
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